Vacuum Coating Glass Machine
Vacuum coating glass machine is a finishing process during which the metal is applied to the surface of the input product by the PVD method. Coating takes place in special vacuum systems and is not only cost-effective but above all very environmentally friendly.
Why Choose Us?
Reliable Product Quality
All machine material parts of LKBT we only use 304 ss material to assure long term and stable vacuum, and we insist all parts manufactured by ourselves to assure manufacturing quality.
Wide Product Range
We have mf jet black color coating machine, big size stainless steel coating machine, plastic metallizing coating machine, tools hardness coating machine, glassware and ceramic pvd coating machine, machine can be specially customized according to customer detailed requirements.
Professional Production Equipment
We have all necessary manufacturing line and insist necessary machine parts not do out-sourced purchase, cutting and soldering also polishing of ss part all by ourselves to avoid any leaks on vacuum machine manufacturing.
Broad Sales Market
We have exported to many countries: Poland, Italy, Bangladesh, Thailand, Pakistan, Iran, Korea, Uzbekistan, Indonesia, Russia, Algeria, Canada, Spain and so on.
Definition of Vacuum Coating Glass Machine
Vacuum coating glass machine is a finishing process during which the metal is applied to the surface of the input product by the PVD method. Coating takes place in special vacuum systems and is not only cost-effective but above all very environmentally friendly. The most frequently chosen metals are aluminum and also other pure metals can be used, such as chromium, titanium, silver, gold, and others. This changes the overall durability of the final product, its functional characteristics and acquires an attractive appearance.
LKBT New Model Glass Bangles Gold Color Pvd Coater
The machine we designed for glass bangles is horizontal type,we adopt high bombardment system inside machine to get good coating layer adhesion,for glass bangles surface decorative color coating,like raibow pvd color,gold pvd color,blue pvd color,silver pvd color.
Vacuum PVD gold /chrome/nickel/sliver/zinc/titanium/aluminum coating machine is widely used in household appliances, clocks, lamps, crafts,light toysreflector, phone keypad outer covering and instrumentation, plastics, glass, ceramics, tiles and other decorative film and functional film.
Shell Metallizing Color Film Sputtering Coating Machine
BT sputtering coating system is a multi-functional sputtering coating equipment for color coating and anti-reflection coating in the panel fields of mobile phones and automobiles. This equipment is single door structured with multiple target positions inside.
Glass Magnetron Vacuum Sputtering Machine
We have own producing line with professional technicians. So we can offer competitive price and good PVD Plating Machine directly.
PVD is the abbreviation of physical vapor deposition. PVD is the technology of material evaporation deposition in a vacuum state.
Glass Sheet Mirror Vacuum Coating Machine
PVD coating equipment is a physical deposition phenomenon. That is, argon is injected under vacuum, argon pile foundation is target materials, and target materials is separated into molecules adsorbed by conductive goods to form a uniform and smooth surface layer.
Colored Glass Silver Vacuum Coating Machine
The PVD technology offers excellent possibilities in decorative as well as in functional fields of application. The PVD processes with arc vaporisation and sputtering of different materials result in perfect surfaces, with not only brilliant quality of colours, but also excellent mechanical properties.
Vacuum Evaporation Aluminum Coating Machine
Multi-arc ion & sputtering coatings can be deposited in a wide range of colors. The rang of colors can be further enhanced by introducing reactive gases into the chamber during the deposition process.
Plastic Aluminum Plating Machine
Multi-arc ion coatings can be deposited in a wide range of colors. The range of colors can be further enhanced by introducing reactive gases into the chamber during the deposition process.
The superior transfer efficiency offered by this technology, there are more specific advantages according to what the goal is. For example, panels with rounded edges can be coated using vacuum coating glass machine, both for the surface and the edge. Moreover, the sanding process can be fully integrated into the edge coating machine or the line as a whole.
We have pioneered vacuum coating as an application technique because it ensures a significant number of benefits:
●Process sustainability.
●Increased production efficiency.
●Perfectly matching surface and edge.
●Fewer coating stages required.
Vacuum coating processes consist of a source of vapor (atomic or molecular) of the material to be deposited, transport of the vapor to the surface to be coated, and condensation on the surface to form a thin film or coating with the desired properties. In the case of reactive deposition, availability of the reactive gas at the surface of the growing film and "activation of the reactive gas are important.
Generally all the necessary ingredients for different vacuum-coating processes were present long before the process was used in production. In some cases, such as Edison's "Gold Moulded" cylinder phonograph record production (1902- -1912), a vacum coating process ("electrical evaporation," "cathodic disintegration"or, as it was later called, "Ssputtering") was the enabling technology" that allowed mass production of the records. In other cases the use of vacuum coating processes has supplanted the use of other coating processes, such as electroplating, with a more environmentally friendly process. In still other cases the existence of vacuum coating processes allowed new applications and markets to be developed. An example is the deposition of "decorative-functional" coatings that have both a pleasing appearance (gold, brass, or gray-black for example) and wear resistance.
As with many ideas, inventions, and inventors, it is often difficult to establish the originator of any particular idea or invention. The search is complicated by the information being in both the patent literature and the scien-tific/technical literature. Patents seldom cite relevant technical papers and technical papers seldom cite relevant patent literature.
The field of vacuum coating is continually evolving and new processes, materials, and applications providea fertile field for the historian.
Basic Technical Requirements for Vacuum Coating Glass Machine
The structural form of vacuum pipes and static sealing parts (flanges, seals, etc.) in the equipment shall comply with the provisions of GB/T6070.
Vacuum measurement gauges shall be installed on the vacuum and high vacuum pipelines and on the vacuum coating chamber to measure the vacuum of each part. When an electric field is found to interfere with the measurement, an electric field shielding device should be installed at the measurement port.
If the main pump used in the equipment is a diffusion pump, an oil-steam trap should be installed on the inlet side of the pump.
The coating chamber of the equipment shall be provided with an observation window and a baffle device shall be provided. The observation window should be able to observe the working conditions of the deposition source and other key parts.
The design of the ion plating deposition source should increase the ionization rate in the coating process as much as possible, improve the utilization rate of the coating material, reasonably match the power of the deposition source, and reasonably arrange the position of the deposition source in the vacuum chamber body.
Arrange the heating device reasonably. The general heater structure layout should make the temperature rise of the workpiece to be plated uniform.
The workpiece holder should be insulated from the vacuum chamber body. The design of the workpiece holder should make the film layer uniform.
The ion plating equipment should generally have a workpiece negative bias and an ion bombardment power supply. The ion bombardment power supply should have suppression of abnormal discharge devices and maintain stable operation.
The size of the insulation resistance value of each part of the vacuum chamber connected to different potentials:
|
Ambient temperature |
10-30℃ |
|
Relative humidity |
No more than 75% |
|
Cooling water inlet water temperature |
No higher than 25℃ |
|
Cooling water quality |
Urban tap water or a considerable amount of water |
|
Power supply |
380V three-phase 50Hz or 220V single-phase 50Hz (depending on the needs of the electrical appliances used); |
|
Voltage fluctuation range |
342-399V or 198-231V; |
|
Frequency fluctuation range |
49-51Hz. |
|
Others |
Compressed air, liquid nitrogen, cold water and hot water required for equipment. |
Applications of Vacuum Coating Glass Machine
Injection mold
Many companies struggle with parts sticking to their injection mold when they should be ejected. This problem is solved by the lubricity of vacuum coatings. Parts release easily from a thin-film coated mold, allowing the production process to go on efficiently. In other words, it saves time and money. Molds are more likely to stay within spec with a vacuum coating, too.
Semiconductor
Vacuum coatings extend consumable lifetime and reduce chamber downtime for those in the semiconductor industry. Materials for coating range from fused quartz to yttria stabilized zirconia, and coatings are optically transparent & chemically inert. All this means lower cost of ownership by synching maintenance cycles.
Additive manufacturing
The additive manufacturing industry is ever-evolving. New applications for 3D printing are emerging almost daily. The limiting factor at the moment is the performance capabilities of the substrates being used. PVD and ALD thin-film coatings have the potential to enhance and improve the surface characteristics of additive parts to make them more flexible and capable.
Medical tools
Black titanium nitride applied via PVD coating is becoming a standard for medical tools. The coating reduces friction, provides biocompatibility for implants, is antimicrobial, and it serves as a chemical barrier for those with a sensitivity to nickel (which can often be found in the tool). Not to mention, black titanium nitride medical tools look fantastic.
Manufacturing tools
Thin-film coatings are ideal for manufacturing tools because they can withstand extremely harsh conditions without knocking a tool out of tolerance. Remember, the coating is designed to become part of the tool. It's not cosmetic, meaning it won't wear with time or knock a key part out of tolerance. And that's critical in manufacturing. If a tool is knocked out of tolerance, it can create a bottleneck and ripple effect that negatively impacts the whole organization.
Aerospace
If a part is going to fly through the sky at more than 600 miles per hour, it better be wear resistant. Vacuum coating is a crucial component for aerospace parts subjected to heat, friction, and harsh environments.
Automotive
Screeching brakes, corrosion, rust, rubber to metal bonding issues, and engine components overheating… These are some of the problems a strong vacuum coating can help with on automotive parts. You can coat steering column components, exhaust gaskets, brake clips, and many other parts.
Maintenance of Vacuum Coating Glass Machine
First: Prevent the vacuum pump or avoid placing the vacuum pump in the sun! Keep the vacuum pump in a cool place as much as possible. The vacuum pump placed outdoors should be careful not to expose the vacuum pump to the sun. The vacuum pump itself has a high temperature during working hours. If the heat is difficult to dissipate, the temperature of the vacuum pump will rise. Once the zero temperature of the vacuum pump is reached, there will be mechanical failures!
Second: The vacuum pump should be in a ventilated position or a cooling device should be installed indoors! Willing is the same, just to make the heat dissipation performance of the vacuum pump better, and reduce the working temperature of the vacuum pump as much as possible.
Third: Replace consumables in time. The most important of which are: oil mist separator (exhaust filter element) and oil! These two consumables must be replaced in time. If the exhaust filter is scrapped or has other quality problems, replace it as soon as possible! When the color of the oil changes, the sediment increases, and the emulsification begins to appear, it is not only necessary to stop at the maintenance of the oil, but to completely replace the vacuum pump oil.
Fourth: Carry out a comprehensive cleaning and maintenance of the vacuum pump before the weather is hot.
Fifth: The remaining precautions are basically the same as regular maintenance.
Our Factory
We Longkou Bite Vacuum Technology Co.,Ltd----LKBT, established in 1985, LKBT team focus on R&D of vacuum PVD coating machine with more than 30 years experience, we also have branch company use ourselves manufactured PVD machine to offer PVD coating service in order to get the best coating recipe to share with every LKBT customers. As a professional PVD machine manufacturer, we are enough experienced to offer u the turnkey PVD project. All machine material parts of LKBT we only use 304 ss material to assure long term and stable vacuum, and we insist all parts manufactured by ourselves to assure manufacturing quality.
Video Frequency
Ultimate FAQ Guide to Vacuum Coating Glass Machine
Hot Tags: vacuum coating glass machine, China vacuum coating glass machine manufacturers, suppliers, factory, drum coating machine, uv coating machine for paper, Aluminum Silver Color Mirror Coating Machine, Watch PVD Coating Machine, uv roller coating machine, accela coater
Send Inquiry
